Sunkaier | Chemical Process Equipment Manufacturer

Your Partner for Advanced Chemical Process Equipment

With more than 20 years of experience, SUNKAIER has the capabilities and experience to handle all of your industrial chemical process equipment and design needs. At Chemical Process Solutions, we combine our insights and skills to provide state of the art solutions.

Mixing Agitators

SUNKAIER offers a wide range of blending and mixing equipment and systems. They ensure the best solution for the given process by selecting from their extensive range of such mixers and agitators.

Light Duty Agitator SK100 Mid Duty Agitator SK400 Reactor Agitator SK500 Magnetic Agitator SK1000 Side-Entry Agitator SK800 Bottom Entry Agitator Top Entry Agitator Vertical Agitator SK600 Coaxial Agitator SK700 Agitator Impeller

Reactors

Chemical reactors are the center of the all chemical process industries, since they allow the transformation of the raw materials to products with high added value. SUNKAIER chemical reactor has been the core of chemical operation for more than 20 years. These designs and manufacturing are very robust and can withstand very harsh environments, designed and manufactured according to ISO9001 or ASME code. SUNKAIER reactors cover a wide range, including horizontal reactors, high pressure vessels, hydrogenation reactors, petrochemical reactors, polymerization reactors, etc.

Industrial Reactors Hydrogenation Reactor ASME Pressure Vessel High Pressure Vessel Hydrogen Cracking Reactor Methanol Reactor Isothermal Reactor Horizontal Reactors Vertical Reactor Pharma Reactor

Polymer Processing Equipment

For industrial polymerization production, the polymer quality and production cost are not only determined by the polymerization process, but also by the structure of the polymerization reactor. We understand the complexity of polymer processing and the need to ensure that the final product has high purity. We also understand that manufacturers want to improve efficiency while saving cost and time. SUNKAIER continuously improves our polymer processing equipment and machinery to meet industry needs and meet industry standards. We can produce customized polymer machinery, including Polymerization Reactors, Devolatilizers, Kneader Reactors, Polymerization Extruders and Compounding Line to meet your process requirements. Our goal is to design suitable industrial polymer products, which can help you improve efficiency even in complex processes, so that you can maximize production, prolong the service life of components and improve product quality.

Polymerization Reactor Polymer Devolatilization Single-Shaft Kneader Reactor Twin-Shaft Kneader Reactor Pilot Kneader Reactor

Chemical Separation Equipment

Chemical separation technology is an important branch of chemical engineering. Chemical separation technology is indispensable for petroleum refining, plastic and chemical fiber, hydrometallurgy, isotope separation, purification of biological products, preparation of nano materials, desulfurization of flue gas and production of fertilizers and pesticides. Most of the raw materials and products in chemical production are mixtures, so it is necessary to separate and purify the mixtures by using the differences in physical properties of the components in the system or by using separating agents. It is often a key step to obtain qualified products, make full use of resources and control environmental pollution. SUNKAIER can provide you with a comprehensive range of separation products, including Industrial Vacuum Dryers, modern advanced types of Evaporators and Crystallizers, as well as Flotation Cell, Thickner and Clarifier, relying on years of mixed separation technology and first-class processes at domestic and abroad. SUNKAIER provides a comprehensive and more excellent and professional choice for your industrial production or upgrading.

Industrial Vacuum Dryer Falling Film Evaporator Wiped Film Evaporator Forced Circulation Evaporator DTB/OSLO Crystallizer Forced Circulation Crystallizer

Heat Transfer Equipment

Recently, with the rising of energy prices and the aggravation of environmental pollution, how to deal with energy shortage and environmental pollution has become two major problems facing the world. Reducing the irreversible dissipation of energy in the process of transmission and improving the utilization rate of energy are important measures to reduce energy demand and environmental pollution caused by traditional fossil fuels. As a general equipment for heat transfer, heat exchangers are widely used in high-energy consumption industries. Therefore, improving the performance of heat exchangers through optimization design is of great significance for energy conservation and environmental protection. Considering many factors, SUNKAIER designed tube & Shell Heat Exchanger and Scraped Heat Exchanger to achieve multi-objective optimization. SUNKAIER's heat exchanger can adopt different schemes according to different working conditions and functions to meet your diverse requirements, and achieve the goals of good heat exchange effect, low investment and operation cost.

Tube & Shell Heat Exchanger Scraped Heat Exchanger Furnace

Chemical Process Plant

Most of SUNKAIER's turnkey projects use skid mounted devices. Skid mounted devices are more and more widely used in engineering projects in various industries because of their advantages such as convenient disassembly and construction, short construction cycle and small footprint. In addition to the traditional oil and natural gas extraction industries, skid mounted devices have been used for construction in waste gas/sewage treatment, gas/gas filling stations, daily chemicals, fine chemicals and other industries.

SCR Plant Ammonium Production Plant High Impact Polystyrene Plant EPS Plant CuSO4 Plant PE Wax Plant

Mixing Agitators

Reactors

Polymer Processing Equipment

Chemical Separation Equipment

Heat Transfer Equipment

Chemical Process Plant

Contributing Optimum Chemical Process Solutions

SUNKAIER is a leading global provider of first-rate products in the areas of advanced chemical process equipment.

Chemical

SUNKAIER actively draws on mature and advanced design concepts and experience at domestic and abroad, continuously optimizes and improves the current process equipment structure design system, and simplifies the structure as much as possible on the basis of design standards, reducing the use of raw materials and equipment manufacturing costs, so that SUNKAIER 's process equipment has both structural novelty and economic applicability.

Fiber

SUNKAIER's kneading technology and high shear technology greatly facilitate all downstream process steps and help improve the economy of the plant.

Polymer & Plastic

Polymers are high polymers consisting of smaller repeating monomer subsegments linked together to form chains. There are two main groups: naturally occurring polymers such as peptides and polysaccharides, which are important components of biological tissues, and synthetic polymers. Synthetic polymers are usually formed with water or other small molecules by adding monomer segments together through radical addition processes or by linking these segments together through condensation reactions.

Recycling

Residues often appear in industrial processing, and must be treated according to the recycling requirements. Especially for very viscous materials, their rheological states change among high viscosity, paste and solid during their processing, so the treatment and disposal of such high viscosity materials bring considerable engineering challenges to the industrial sector. This leads to the need to treat these special wastes in an economical, reliable and environmentally friendly manner, and to thermally separate the volatile components usually contained in these residues. The purpose is to recover as many valuable materials as possible, and finally the residues of treated liquid or solid must be reduced to the minimum in a non-toxic and easy to handle form.

Agricultural Chemistry

We can provide high quality service for the production of various agricultural chemicals, mainly used in fertilizers, pesticides, fungicides, insecticides, herbicides, agricultural polymers, etc.

Pharma & Food

The technical level and quality level of production equipment not only directly affect the quality of pharma and food, but also directly affect the technical level and economic benefits of food and pharmaceutical industry.

Biotechnology

With the increasing shortage of oil resources in the world, the price of petroleum-based polymers continues to rise, coupled with the development of biopolymer production technology, bio-based plastics has ushered in a good opportunity for development, with an annual growth rate of more than 20%. As the most important biopolymer products, polylactic acid (PLA) biomaterials have become a global investment hotspot. With the production cost of PLA approaching traditional plastics and the vigorous expansion of market application, the popularization and use of PLA will enter the peak period.

Paint & Coating

Powder coatings are based on a polymer resin system combined with hardeners, pigments, leveling agents, flow modifiers and other additives. These ingredients are fused, cooled, and ground to a uniform powder similar to baking flour.

Petrochemical

Petrochemical industry is a classic continuous process production with large production scale, complex technology and strong continuity. As long as the failure of a link will affect the whole system, produce incalculable losses. Therefore, the petrochemical industry has very high requirements for the stability and reliability of production equipment, and the power supply system is a decisive responsibility.

Battery & Energy

The production process of the battery is divided into three stages. The purpose of the first step is to process the raw materials into pole pieces. In the process of battery production, manufacturing and recycling, the role of stirring is beyond doubt. Simply speaking, stirring is the process of making the material tend to homogenize. The material has very complex changes in the actual stirring process.

Sealant & Adhesive

The viscosity of sealant and adhesive products is relatively high, from tens of thousands of CPS to tens or even millions of CPS viscosity. SUNKAIER Kneader is developed for lithium battery slurry, various adhesives and new energy industries.

Chemical

Fiber

Polymer & Plastic

Recycling

Agricultural Chemistry

Process Technology development & licensing

For more than 20 years, SUNKAIER has been a leader and trusted chemical process equipment manufacturer, licensing and supply of complete devices and key equipment worldwide. We rely on innovative and commercially proven process technology solutions to overcome challenges and meet market demands.

Styrenics Chemical Reaction Polymerization Evaporation Crystallization Devolatilization Drying

Styrenics

Mixing operation process is one of the most common operations in chemical, petrochemical, pharmaceutical and food industries. Its purpose is to make two or more media can achieve the maximum degree of contact, so as to complete the required mixing, mass transfer, heat transfer or reaction process in a predetermined time. The basic function of stirring process is mixing.

Chemical Reaction

In order to meet the requirements of process to the equipment, SUNKAIER has developed and designed a special mixing/ kneading technology to ensure the equipment can have the optimal heat, mass transfer, mixing and mechanical properties for high viscosity materials.

Polymerization

Optimal large-scale polymer production industry usually consists of six processes: raw material preparation and refining, initiator (or catalyst) preparation, polymerization, separation, post-treatment and recovery. The importance of the auxiliary process will vary with different polymer varieties and production process conditions, but the polymerization process is always the core of the whole process. The polymerization reactor is the core of the core.

Evaporation

Industrial production, especially chemical production and industrial wastewater treatment industry, cannot be separated from evaporation operation, which will consume a lot of raw steam and produce a lot of condensate and secondary steam at the same time. In the process of evaporation operation, how to save the use of raw steam and make full use of the heat of condensate and secondary steam can greatly expand the economic practicality of evaporation operation.

Crystallization

The quality of crystalline products such as purity and particle size distribution directly affects the difficulty of subsequent operations including separation and purification, and plays a vital role in the final product benefits. At present, the commonly used crystallization mode in industry is batch crystallization, but because the batch crystallization production mode is difficult to control the consistency of products and the time cost is too high, continuous crystallization has gradually become a new development crystallization mode.

Devolatilization

Polymer devolatilization is an important process in the production of polymer materials. It is a separation engineering problem controlled by thermodynamics and mass transfer. Because polymers usually have high viscosity, the heat and mass transfer accompanying the polymer devolatilization operation affect the removal of volatile from the polymer, making the devolatilization process extremely complex. New and efficient devolatilization process and equipment are important methods to strengthen devolatilization process.

Drying

Vacuum drying equipment is a drying equipment that uses negative pressure (vacuum) to reduce the boiling point of water or solvent in materials, and provides sufficient heat through conduction heat transfer to evaporate excess solvent in materials. Compared with atmospheric drying, vacuum drying can avoid the oxidation of dried materials, recover organic solvents, and achieve "energy-saving drying", so it is widely used in food, chemical, petrochemical, dye and other industries.

What makes SUNKAIER extraordinary

SUNKAIER

SUNKAIER focused on chemical process & equipment for over 20 years.
SUNKAIER always strive for something more with our products and solutions. Being a reliable, fast, and trusted partner for our customers is a must of SUNKAIER team。

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