INTRODUCTION
The Sunkaier Magnetic Drive Reactor is an advanced chemical reactor designed for leak-free, safe, and efficient mixing and reaction processes. It utilizes a magnetic drive coupling to transmit torque to the agitator without the need for a mechanical seal, eliminating the risk of leakage and contamination. This makes it ideal for handling hazardous, toxic, or sensitive materials in industries such as pharmaceuticals, chemicals, and specialty chemicals. Below is an overview of its features, working principle, and applications.
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MAIN DESIGN FEATURES
Magnetic Drive Coupling:
The reactor uses a magnetic drive system to transfer torque from the motor to the agitator without direct mechanical contact. This eliminates the need for a mechanical seal, ensuring zero leakage and reducing maintenance costs.
Leak-Free Design:
The absence of a mechanical seal makes the reactor ideal for handling hazardous, corrosive, or toxic materials. It is also suitable for processes requiring high vacuum or high pressure.
High-Temperature and High-Pressure Capabilities:
The reactor can operate under extreme conditions, including high temperatures and pressures, making it suitable for demanding chemical processes.
Versatile Agitator Options:
Supports various agitator types (e.g., anchor, paddle, or turbine) to suit different mixing requirements.
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ADVANGTAGES
Leak-Free Operation: Ideal for handling hazardous or sensitive materials.
Low Maintenance: No mechanical seals to wear out or replace.
High Safety: Reduces the risk of leaks, spills, and contamination.
Versatility: Suitable for a wide range of chemical processes and industries.
Corrosion Resistance: Compatible with aggressive chemicals.
Scalability: Available in various sizes for lab-scale to industrial-scale applications.
APPLICATIONS
Pharmaceutical Industry: Synthesis of active pharmaceutical ingredients (APIs). Handling of sensitive or toxic compounds in a leak-free environment.
Chemical Industry: Polymerization reactions. Hydrogenation, oxidation, and other high-pressure reactions. Handling of corrosive or hazardous chemicals.
Specialty Chemicals: Production of fine chemicals, dyes, and pigments. Synthesis of high-purity materials.
Petrochemical Industry: Catalytic reactions and refining processes.
Food and Beverage Industry: Processing of high-value ingredients requiring contamination-free environments.
Research and Development: Laboratory-scale reactions for process development and optimization.
MODELS AND TECHNICAL SPECIFICATIONS
Specification | Description |
Torque | Upto 5000 N-m |
Volume | from 50 ml to 50000 litres |
Design Pressure | upto 350 bar |
Design Temperature | upto 600°℃ |
RPM | upto 1440 RPM |
MOC of Coupling | SS 316, SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Nickel, Titanium etc |
Mounting Nozzle Size | 16" BSP to 24 NB" |
APPLICATION FIELDS
DOWNLOADS
DOWNLOADS
ENGLISH
ENGLISH
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VERTICAL AGITATED AUTOCLAVE
SUNKAIER designs and manufactures custom made agitated reactors and autoclaves, tailored to every even very specific demand coming from fine chemical, pharmaceutical and food processing industry.
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PLUG FLOW REACTOR
In a Plug Flow Reactor, the monomers, solvents, and catalysts are continuously fed into the reactor at one end and exit from the other end once it has reached the desired conversion and molecular weight.
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HORIZANTAL AGITATED REACTOR
SUNKAIER offer tailor-made, agitated horizantal autoclaves for the processes of polymerization, reacting, high pressure hrogenation. It can be configured to specific operation temperature and pressures as per the process required.
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CK REACTOR
CK reactor is a jacketed twin cone reactor specifically engineered to handle high-viscosity materials, . Its unique dual helical-conical blades ensure efficient mixing in a low-speed, medium shear environment.