WORKING PRINCIPLE
A high-pressure autoclave reactor is a unique device used in laboratories and industries to conduct chemical reactions under high pressure and temperatures. These reactors are made with materials that can handle extreme conditions and ensure the safety of the process.
The working principles of agitated vessels involve the following key aspects:
Design: Agitated vessels are typically cylindrical or conical tanks equipped with an agitator system. The agitator system consists of one or more impellers or blades mounted on a shaft.
Agitation: The agitator system is driven by an electric motor, which rotates the impellers or blades within the vessel. This rotational motion creates turbulence and movement within the liquid or slurry, facilitating mixing and blending.
Heat Transfer: Agitated vessels often feature jacketed walls or coils for heating or cooling. This allows for precise temperature control during chemical reactions or processes.
Batch or Continuous Operation: Agitated vessels can be operated in batch mode, where materials are loaded, processed, and then unloaded, or in continuous mode, where materials are continuously fed in and products are continuously discharged.
Control and Monitoring: Agitation speed, temperature, pressure, and other process parameters are closely monitored and controlled to achieve the desired process outcomes.
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MAIN DESIGN FEATURES
Key Features of Agitated Reactor
Versatile Functionality: Suitable for small reactions, blending/mixing, cake washing, and filtration.
Unique Design: Features SS316L/Hastelloy sintered filter media welded on a concentric shell & cone.
Maximum Filtration Area: Provides the maximum filtration area per unit volume, ensuring efficient processing.
High-Quality Materials: Constructed with durable and corrosion-resistant SS316L/Hastelloy stainless steel.
Applications of Reactor Agitator
In chemical processing, they provide ideal conditions for mixing and reacting chemicals with precise control and efficiency. For pharmaceutical manufacturing, they are excellent for blending ingredients, washing cakes, and filtering out impurities. In the food and beverage sector, these systems are perfect for mixing and filtering ingredients in various food processing applications. Additionally, in biotechnology, they prove useful for a variety of biological reactions and filtration processes.
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ADVANTAGES OF AGITATED REACTOR
Increased Efficiency: Combines multiple steps into one streamlined process, saving time and resources.
Durable Construction: Made with high-grade SS316L/Hastelloy stainless steel for long-lasting performance.
Improved Filtration: The sintered filter media ensures effective filtration and high-quality end products.
Space-Saving Design: Maximizes filtration area while occupying minimal space, making it ideal for facilities with limited room.
Versatile: Can be used for mixing, blending, filtration, and small reactions
Durable: Made from corrosion-resistant stainless steel
Efficient: Provide a large filtration area per unit volume
Space-saving: Can be designed to be compact
Leak-free: Can be designed to be leak-free
Temperature and pressure range: Can be designed to operate over a wide range of temperatures and pressures
Easy to use: Can be designed to be easy to use and upgrade to automation
Reliable: Can be designed to be reliable and robust
APPLICATIONS
Agitated vessels find applications in a wide range of industries, including:
Chemical Processing: For chemical reactions, mixing of raw materials, and crystallization processes.
Pharmaceuticals: In drug manufacturing for mixing, blending, and reactions.
Food and Beverage: For mixing ingredients in food and beverage production.
Biotechnology: In bioreactors for fermentation processes in the production of bio-based products.
Water and Wastewater Treatment: In processes like flocculation, coagulation, and pH adjustment.
MODELS AND TECHNICAL SPECIFICATIONS
Nominal capacity | Total capacity-Vessel | Total capacity-Jacket | Exchange surface m2 | Internal Diameter mm | Jacket Diameter mm | Internal Height mm | Total Weight kg | Inner Pressure | Jacket Pressure | Temperature |
1600 | 2035 | 310 | 6,5 | 1400 | 1500 | 1611 | 3100 | 1-6 bar | 1-6 bar | -25/+200 °C |
2500 | 3105 | 390 | 8,6 | 1600 | 1700 | 1859 | 4000 | 1-6 bar | 1-6 bar | -25/+200 °C |
4000 | 4910 | 525 | 12 | 1800 | 1900 | 2297 | 5600 | 1-6 bar | 1-6 bar | -25/+200 °C |
6300 | 7570 | 705 | 16.6 | 2000 | 2100 | 2840 | 7900 | 1-6 bar | 1-6 bar | -25/+200 °C |
8000 | 9320 | 750 | 18 | 2200 | 2300 | 3000 | 8700 | 1-6 bar | 1-6 bar | -25/+200 °C |
10000 | 11715 | 875 | 20,7 | 2400 | 2500 | 3180 | 10550 | 1-6 bar | 1-6 bar | -25/+200 °C |
12500 | 14300 | 1050 | 25,2 | 2400 | 2500 | 3780 | 12800 | 1-6 bar | 1-6 bar | -25/+200 °C |
16000 | 18160 | 1145 | 29.5 | 2600 | 2700 | 4080 | 16700 | 1-6 bar | 1-6 bar | -25/+200 °C |
16000 | 18200 | 1170 | 30.1 | 2800 | 2900 | 3705 | 16900 | 1-6 bar | 1-6 bar | -25/+200 °C |
20000 | 22680 | 1345 | 34 | 2800 | 2900 | 4385 | 17900 | 1-6 bar | 1-6 bar | -25/+200 °C |
25000 | 28280 | 1520 | 39,7 | 2800 | 2900 | 5235 | 21100 | 1-6 bar | 1-6 bar | -25/+200 °C |
25000 | 28310 | 1550 | 40,5 | 3000 | 3100 | 4755 | 21350 | 1-6 bar | 1-6 bar | -25/+200 °C |
32000 | 36600 | 2695 | 45.4 | 3200 | 3350 | 5280 | 28400 | 1-6 bar | 1-6 bar | -25/+200 °C |
32000 | 36670 | 2750 | 46.2 | 3400 | 3550 | 4875 | 29800 | 1-6 bar | 1-6 bar | -25/+200 °C |
40000 | 44650 | 3285 | 55,2 | 3400 | 3550 | 5795 | 33000 | 1-6 bar | 1-6 bar | -25/+200 °C |
40000 | 44700 | 3320 | 55.6 | 3600 | 3750 | 5365 | 33590 | 1-6 bar | 1-6 bar | -25/+200 °C |
APPLICATION FIELDS
DOWNLOADS
DOWNLOADS
ENGLISH
ENGLISH
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PLUG FLOW REACTOR
In a Plug Flow Reactor, the monomers, solvents, and catalysts are continuously fed into the reactor at one end and exit from the other end once it has reached the desired conversion and molecular weight.
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HORIZANTAL AGITATED REACTOR
SUNKAIER offer tailor-made, agitated horizantal autoclaves for the processes of polymerization, reacting, high pressure hrogenation. It can be configured to specific operation temperature and pressures as per the process required.
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CK REACTOR
CK reactor is a jacketed twin cone reactor specifically engineered to handle high-viscosity materials, . Its unique dual helical-conical blades ensure efficient mixing in a low-speed, medium shear environment.
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HERMETIC MAGNETIC REACTOR
SUNKAIER has developed a very unique state of the art hermetic construction of magnetic drive reactors, which are used in fine chemical, biochemical, pharmaceutical and food & fermentation technologies.