WORKING PRINCIPLE
The operating principle of all grinding machines is based on the rotor-stator system of the mixing tools. High peripheral speeds and the interaction of the coaxially arranged rotors and stators create high shear gradients and high-frequency pressure changes in the processed product.
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Optimizing Chemical Reactions
Prompht Reaction handling: Particularly for products that react immediately upon contact, all shear machines can be equipped with injectors to add one or more components directly to the main stream in the rotor-stator system.
Increased Reaction Speed: The increased contact area between the reactants leads to an accelerated reaction speed. This is especially important for reactions that usually proceed slowly.
Improved Yield: Enhanced mixing and intensive processing optimize reaction conditions, leading to a higher yield of the desired product.
Homogenisation of Reactants: Shea machines ensure even distribution of reactants in the reaction medium, leading to more uniform reaction conditions and reducing by-product formation.
Energy Efficiency: Efficient mechanical processing reduces energy requirements compared to other methods, including lowering the necessary reaction temperature.
Reduction in Catalyst Use: Improved mixing and increased reaction surface area reduce the need for expensive catalysts and enhance their effectiveness, lowering costs.
Improved Control over Reaction Conditions: Cavitron machines enable precise control over particle size and distribution, allowing fine-tuned control over reaction conditions.
Shorter Reaction Times: Accelerated reaction speed and improved yield shorten overall reaction times, increasing the efficiency of the entire production process.
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PROCESS
Cavitron machines provide various advantages over other machines in the dispersion industry, making them particularly attractive for certain applications.
Continuous throughput: 0,3 – 100 m³/m
Rheology: pumpable fluids can be processed
Electrical connection: 2,2 – 230 kW
Weight: 30 – 2.000 kg
Intensity: variable through the exchange of rotors and stators
INDUSTRY
The rotor-stator technology lies at the heart of our product portfolio, which is used in comminution machines and high-shear mixers.
Dispersing
Emulsifying
Mixing
Optimising Chemical Reactions
Homogenising
Extracting


MODELS AND TECHNICAL SPECIFICATIONS
Model | GD100 | GD200 | GD300 | GD400 | GD500 | GD600 | GD700 | GD800 |
Capacity min [m3/h] | 5 | 5 | 5 | 5 | 5 | 25 | 25 | 30 |
Capacity max [m3/h] | 55 | 50 | 30 | 60 | 100 | 85 | 200 | 100 |
Output [bar] | 3 | 5 | 5 | 5 | 4 | 4,5 | 4.5 | 5 |
Driving Capacity [KW] | 27-130 | 27-130 | 27-130 | 27-130 | 27-130 | 55-230 | 55-230 | 55-230 |
Speed max. [1/min] | 3,600 | 3,600 | 3,600 | 3,000 | 3,000 | 2,200 | 2,200 | 2,200 |
Hold-up time [sec] | 0,01 | 0.01 | 0.01 | 0.05 | 0,01 | 0,08 | 0,08 | 0,15 |
Dimensions direct coupling H x B xL m | 0.7x0.6×2 | 0,7x0,6x2 | 0,7x0,6x2 | 0,7x0,6x2 | 0.7x0,6x2 | 0,9x0,6x2.5 | 0.9x0,6x2.5 | 0,9x0,6x2.5 |
Weight (mit max.) [kg] | 1200 | 1200 | 1200 | 1200 | 1200 | 2000 | 2000 | 2000 |
Input | DN 100 | DN 100 | DN 100 | DN 200 | DN 150 | DN 150 | DN 250 | DN 150 |
Output | DN 100 | DN 100 | DN 100 | DN 100 | DN 100 | DN 150 | DN 250 | DN 150 |
Pressure [bar] | 16 | 16 | 16 | 16 | 16 | 16 | 16 | 16 |
Temperature ('C] | 280 | 200 | 200 | 200 | 200 | 200 | 200 | 20 |
APPLICATION FIELDS
DOWNLOADS
DOWNLOADS
ENGLISH
ENGLISH


UREA TO AMMOUNIA
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WFF EVAPORATOR
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LAB REACTOR
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