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DISC DRYER

The Disc dryer efficiently dries liquid products containing solids in suspension creating solid, dried material.

WORKING PRINCIPLE

The DISC dyer  is built around a rotor consisting of a central shaft fitted with multiple steam-heated discs. These apply indirect heat over a very large area, in a compact design that quickly and effectively removes the evaporated water vapor. This means as much heat as possible gets transferred to the material in the dryer.

DISC DRYER
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MAIN DESIGN FEATURES

  • Compact design:   SUNKAIER'S DISCDRY employs compact design, which allows the dryer to be installed even on a   small footprint or to be integrated into existing plants.

  • Proven and durable technology:The many years of successful use of disc dryers in combination with sewage sludge incineration plants demonstrate the robust technology of the process.

  • High specific water evaporation capacity:By heating the rotor discs and optionally the jacket, a high volume-specific water evaporation can be achieved.

  • Maintenance-friendly dryer: Minimal effort for operating personnel thanks to automatic grease lubrication and low-maintenance direct drive.

  • Extended service life: By using a special welded construction for the discs, the minimum permissible residual wall thickness can be reduced. The service life of the rotor is thus extended to a maximum.

  • Control concept adapted to mono-incineration plants: In the event of fluctuating sludge quality, the DR measured online can be included in the control.

TECHNICAL SPECIFICATION
TECHNICAL SPECIFICATION

  • Water evaporation per dryer:                                   2 to 6 t/h

  • Dewatered sludge throughput per dryer:           6 to 12 t/h

  • Throughput capacity per dryer:                              1.5 to 6 t/h

  • Heating medium: Saturated steam:                      up to  10 bars

  • Exchanger areas:                                                           10~560 m2

APPLICATIONS

  • Fish meal

  • Bone mea

  • Poultry meal

  • Hydrolyzed feather meal

  • Spent grain

  • Sludge

  • Animal by-products (meat and bone) 

  • Fish by-product 

  • Feathers 

  • Blood 

  • Cattle 

  • Pig 

  • Poultry 

  • DDGS (Dried Distillers Grains) 

  • Biomass

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MODELS AND TECHNICAL SPECIFICATIONS

Model

Heat Area m2

Pressure bars

Length mm

Height mm

Width mm

DISC040

40

07-10

6,750

2,160

1,570

DISC060

60

07-10

7,100

2,360

1,770

DISC080

80

07-10

7,650

2,500

2,050

DISC100

100

07-10

10,200

2,600

2,050

DISC125

125

07-10

10,550

2,890

2,290

DISC150

150

07-10

11,800

2,890

2,290

DISC170

170

07-10

9,700

3,475

2,560

DISC210

210

07-10

11,700

3.475

2,560

DISC260

260

07-10

11,830

3,650

2,790

DISC320

320

07-10

12,150

3,850

3,000

DISC380

380

07-10

13,400

3,850

3,000

DISC405

405

07-10

13,400

4,110

3,300

DISC475

475

07-10

14,650

4,110

3,300


APPLICATION FIELDS

DOWNLOADS

DOWNLOADS

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