WORKING PRINCIPLE
In an agitated flotation cell, the fluid flow patterns play a crucial role in the efficiency and effectiveness of the flotation process. The flow patterns determine how well the slurry (a mixture of finely ground ore and water) is mixed, how effectively air is dispersed, and how the valuable minerals are separated from the gangue (waste) materials. Understanding the fluid flow patterns is essential for optimizing the flotation process.
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MAIN DESIGN FEATURES
A flotation cell agitator is a critical component in the mineral processing industry, specifically in the flotation process, which is widely used to separate and recover valuable minerals from ores.
PROCESS
An agitated air flotation cell is used in mineral processing to separate valuable minerals from gangue (waste) materials. This technique is particularly useful for extracting metals such as gold, zinc, nickel, and copper. Flotation is a physicochemical process that involves the attachment of particles to bubbles, which then rise to the surface of a pulp (a mixture of ground ore and water).
INDUSTRY
Flotation technology is widely used across various industries for separating different materials based on their surface properties. Here are some key application fields:
1. Mineral Processing
- Ore Beneficiation: Flotation is extensively used in the mining industry to separate valuable minerals from gangue (waste material). It is particularly effective for sulfide ores (e.g., copper, lead, zinc, and nickel) and non-sulfide ores (e.g., phosphate, potash, and fluorite).
- Coal Cleaning: Flotation helps remove impurities like ash and sulfur from coal, improving its quality and combustion efficiency.
2. Wastewater Treatment
- Industrial Effluents: Flotation is used to remove suspended solids, oils, greases, and other contaminants from industrial wastewater.
- Municipal Wastewater: Dissolved air flotation (DAF) is commonly used in municipal wastewater treatment plants to separate sludge and other particulates.
3. Recycling and Waste Management
- Paper Recycling: Flotation is used to separate ink and other contaminants from paper fibers during the recycling process.
- Plastic Recycling: It helps separate different types of plastics based on their surface properties.
- Metal Recovery: Flotation is used to recover metals from electronic waste and other secondary sources.
MODELS AND TECHNICAL SPECIFICATIONS
Model | A | B | C | D | E | F | G | H | I | J | Effective volume m3 | Rated power KW | Minimum inlet air pressure kPa | Aeration rate m3/m2min |
FC-005 | 2300 | 3200 | 2300 | 850 | 2450 | 4900 | 1200 | 400 | 3828 | 1200 | 5 | 11 | >15 | 0.05~1.4 |
FC-010 | 3000 | 3578 | 2660 | 850 | 3196 | 6392 | 1200 | 400 | 4188 | 1200 | 10 | 22 | >20 | 0.05~1.4 |
FC-030 | 3990 | 5116 | 3695 | 900 | 4200 | 8400 | 1100 | 600 | 5210 | 1100 | 30 | 45 | >31 | 0.05~1.4 |
FC-050 | 4870 | 5720 | 4170 | 940 | 5000 | 10000 | 1280 | 600 | 5680 | 1240 | 50 | 75 | >33 | 0.05~1.4 |
FC-070 | 5220 | 6460 | 4860 | 940 | 5400 | 10800 | 1420 | 800 | 6380 | 1240 | 70 | 90 | >41 | 0.05~1.4 |
FC-100 | 6050 | 6950 | 4248 | 1240 | 6200 | 12400 | 1300 | 800 | 6570 | 1400 | 100 | 132 | >46 | 0.05~1.4 |
FC-130 | 6720 | 7340 | 5400 | 1200 | 6920 | 13840 | 1400 | 800 | 6920 | 1400 | 130 | 160 | >50 | 0.05~1.4 |
FC-160 | 7200 | 7630 | 5200 | 1258 | 7400 | 14800 | 1400 | 800 | 7200 | 1400 | 160 | 160 | >52 | 0.05~1.4 |
FC-200 | 7700 | 8650 | 6080 | 1250 | 7916 | 15832 | 1600 | 1000 | 7616 | 1280 | 200 | 220 | >56 | 0.05~1.4 |
FC-320 | 9080 | 10150 | 7480 | 1300 | 9100 | 18200 | 1800 | 1100 | 9000 | 1400 | 320 | 280 | >64 | 0.05~1.4 |
APPLICATION FIELDS
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